Vibratory Feeders & Screeners: The Affects of Force, Acceleration and Frequency

Jack Steinbuch
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We often receive calls from customers that need to make adjustments to the product flow in their vibratory feeders or screener/feeders.  Our challenge is to determine what style equipment is being operated to provide the appropriate options.  The following are three basic drive options which produce linear force that can be used to power vibratory feeders or screener/feeders.  To clarify, a screener/feeder is designed to feed the material with that same vibratory action also serving to help stratify the material – a phenomenon that causes larger particles to move towards the top of the bed depth of material and the finer particles to move downward to the screen and through the screen if it is finer than the selected screen openings.

Air Powered:

The force and frequency of the Air Powered Vibrator that drives these units can be adjusted by a regulator.  The range of air pressure is commonly 20 to 80 psi.  In this case, both the force output and the frequency change together as the air pressure is adjusted.  However, the effect on the the peak-to-peak stroke is negligible.  The force and frequency can’t be independently adjusted.  So we simply increase air pressure to flow the material faster which decreases the bed depth or turn down the air pressure to move the material slower to increase the bed depth.

 Cleveland Vibrator Co. Air Powered Feeder

Featured Above: CF-A Air Powered Vibratory Feeder
(Click the title to see this product in action on our YouTube Channel!)
 

Electromagnetic:

These Electromagnetic Units are typically provided with a variable intensity controller and the frequency is fixed.  These controllers offer 0 to 100% intensity adjustment.  That adjustment also affects the stroke for these drives i.e. the stroke increases as intensity is turned up and vice versa if the intensity is turned down.  The results to the material flow as you increase or decrease the intensity are the same as described above.

Electromagnetic Vibrators

Featured Above: Cleveland Vibrator Co.’s Electromagnetic Vibrator

Electromechanical:

This design offers the most flexibility as the power is produced by twin Rotary Electric Vibrators where a multitude of forces and frequencies are available.  The force output can be changed by manually adjusting the eccentric weights on both ends of the shaft of both vibrators.  This adjustment not only affects the force, but it also determines the stroke of the equipment.  Further adjustment can be made by controlling the twin vibrators with a VFD (variable frequency drive) which provides quick and easy frequency adjustment without having to manually adjust the eccentric weights.  Lowering the frequency reduces force & acceleration and therefore the material flow, but does not change the stroke.  Lowering the eccentric weight settings also reduces the force & acceleration, but the stroke as well.  The flexibility to independently adjust the stroke and frequency offers the optimum ability to vary your product flow.

EMS Electromechanical Screener

Featured Above: EMS Electromechanical Vibratory Screener Powered By Two Rotary Electric Motors
(Click the title to see this product in action on our YouTube Channel!)

Lastly, any of these designs can provide further adjustment if your installation will allow you to down slope the tray or screen deck.  These units are designed to feed material with 0º down slope.  As you down slope, gravity will increase the rate of material flow which will in turn decrease the bed depth accordingly.  Most units can be down sloped to 10º.  On typical designs, each degree of down slope will increase the flow by 3.3%.  So for example, if your flow is 30 feet/min at 0º, it will increase to 40 feet/min at 10º.  Please note that the specific drive angle of your unit will ultimately determine the actual adjustment.  In case you’re wondering, you can also up slope these units to achieve the opposite effect.  However, you are limited in the up slope angle and I don’t recommend going beyond 5º, which in the example above reduces the flow from 30 to 25 feet/min.

You now have general tools you can use to make adjustments to your material flow in your equipment.  While this information is provided as an aid, you should always enlist the assistance of an application specialist as they may have other tricks up their sleeve based on your requirements and the specifics of your application.

 

 

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Jack Steinbuch

Jack Steinbuch

Equipment Sales Engineer at Cleveland Vibrator Co.
Jack Steinbuch has been associated with Cleveland Vibrator for 27 years in several sales and managerial capacities. He began working in the material handling industry as an application engineer for a vibrating screen manufacturer after receiving his degree in Civil Engineering. This lead to acquiring considerable expertise in sizing screening equipment and gaining a broad knowledge of numerous types of screening media. Early years at Cleveland Vibrator led to learning and applying their full line of industrial vibrators to specific customer applications. He then settled into the Fabricated Equipment line of the company, adding to his prior screening knowledge by becoming proficient in sizing and quoting vibratory feeders and tables. His experience in a wide variety of industries has lead to broadening his knowledge of ancillary equipment which has rounded him into a more valuable consultive source who takes an analytical approach to problem solving. Although Sales is his game, customer service is crucial and he believes very strongly that it is important to provide the proper product for an application even if it happens not to be one that is supplied by Cleveland Vibrator. He loves sports; watching and playing. He is an avid golfer and a league bowler during the winter.
One Response to Vibratory Feeders & Screeners: The Affects of Force, Acceleration and Frequency
  1. Andy Harrison Reply

    If I had to choose one, I would probably go with the electromechanical type. Like you said, it offers the most flexibility of the other units which would be great for me. It also has the ability to change the frequency of the vibrations where so units don’t allow you to do that.

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