Solutions In Motion Blog - Cleveland Vibrator

Six Proven and Effective Seasonal Uses For Your New DC Truck Vibrator

Six Proven and Effective Seasonal Uses For Your New DC Truck Vibrator

By Zach Church

Sep 13

When there is winter there is snow and ice, a sad fact of life. It’s up to the snow and ice management teams to ensure that roads and parking lots are safe for travel. For those in the snow/ice management business, DC vibrators are an essential tool that evenly distributes salt and de-icing materials.

But as the snow melts and the weather warms up, many overlook the fact that these vibrators are far from being just snow season tools. You can use DC vibrators across numerous industries year-round, making them versatile pieces of equipment.

Here’s how your DC vibrator can go beyond just the winter season:

LANDSCAPING MADE EASY

In the spring, when the landscaping season kicks into high gear, DC vibrators make the transition seamless. Whether you’re spreading mulch, gravel, or topsoil, a properly equipped truck ensures these materials flow smoothly and quickly from your hopper or dump trailer. This increases your efficiency, reducing the need for manual labor and rework. The same vibration that helps salt flow freely in the winter can also help your soil or mulch from clumping, making it easier to spread across large areas.

PRO TIP: Just like in the winter, ensuring that your DC vibrator is appropriately installed and maintained is critical to preventing breakdowns during your busiest times. Regular checks of your mounting plate, bolts, and cables will keep your equipment running smoothly through any season.

AGRICULTURE APPLICATIONS

In the fast-paced world of agriculture, the versatility of our DC vibrators is a game changer for famers and agricultural professionals a like. Whether spreading fertilizer, seeds, or feed, having a reliable vibrator ensures consistent flow, preventing blockages and uneven distribution. This can be particularly beneficial during the planting season when time is of the essence and equipment downtime is especially costly.

PRO TIP: It is crucial to adjust the vibratory force based on the type of material being spread and the hopper being used. Heavier material and larger hoppers might require more force, while lighter, finer materials or smaller hoppers only need gentle vibration to keep things moving.

CONSTRUCTION AND AGGREGATES

In the construction industry, time is money. DC vibrators can efficiently spread aggregates like sand, gravel, and crushed stone. This is particularly useful in road construction and paving, where even distribution of materials is critical to the quality of the final product. When pouring concrete, a constant vibratory force can shake out air pockets and significantly reduce manual intervention. DC vibrators prevent materials from sticking to the hopper, keeping the project on schedule and your deadlines met.

PRO TIP: Be mindful of the hopper’s load and the density of the material being used. Dense materials, like concrete, might require stronger and more consistent vibration than something more porous. Additionally, monitor the spread rate to ensure that the vibratory force doesn’t cause material segregation or uneven distribution. Consider the position of the vibrator on the hopper or shoot. This will aid in the proper distribution of the material being spread.

WASTE MANAGEMENT AND RECYCLING

Within the demanding field of waste management and recycling, DC vibrators offer significant advantages to streamline operations. Whether dealing with organic waste, scrap metal, or end of year record shredding, these vibrators can help ensure that materials move smoothly down the hopper and into the shredder. This not only improves the operation’s efficiency but also reduces the risk of jams and bridging that can occur, leading to costly downtime.

PRO TIP: In harsh environments like waste management, it’s especially important to regularly inspect the vibrator and its components for signs of wear and tear. Keeping the vibrator well-ventilated and free from debris will extend its lifespan and ensure reliable operation.

CUSTOM SOLUTIONS FOR UNIQUE APPLICATIONS

At Cleveland Vibrator, we understand that every operation is different, so we offer a range of DC vibrators designed to meet any need. From small tailgate spreaders to large heavy-duty hoppers, we can help you find the perfect solution for your specific application. And if your needs exceed our standard products, we’re always here to discuss custom solutions tailored to your unique challenges.

PRO TIP: Don’t hesitate to reach out to our team if you have a specialized application in mind. Our experts are always available to help you select the right equipment and provide installation and maintenance advice to keep your operations running smoothly.

VIBRATORS FOR EVERY SEASON

As you can see, DC vibrators are far more than just winter tools. Their versatility makes them valuable assets in a wide range of industries, from landscaping, agriculture, construction, waste management, and more. By choosing the right vibrator and maintaining it properly, you can ensure that your equipment performs at its best, no matter the season.

So, as winter ends and snow melts, don’t store away your DC vibrator just yet. Think about how you can use it in your other operations to save time and improve efficiency year-round. At Cleveland Vibrator, we’re here to help you make the most of your equipment, season after season.

If you have any questions or need additional assistance, don’t hesitate to contact us. Our team is always ready to help you find the perfect solution for your needs.

Let’s work together to keep your operations running smoothly, no matter the season!

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5 Reasons the VertaBrute is the Ultimate Solution for Additive Manufacturing

By Cora Hochstedler

Aug 27

Spoiler alert: Spending money to purchase additional equipment for screen deblinding is a thing of the past. Enter the VertaBrute, HK Technologies’ all-purpose, high-energy fine mesh screener that is taking the additive manufacturing world by storm.

Here are five reasons to give the VertaBrute a closer look:

Cost-Effective Deblinding: The VertaBrute provides ultrasonic sieving performance without having to purchase costly ultrasonic equipment.

High-Frequency Vertical Vibration: The VertaBrute delivers effective deblinding action directly through the screen, enhancing performance with high-amplitude, low-frequency vibrations.

Fine Particle Screening: The VertaBrute is now available in 17-inch and 36-inch screen diameters and is capable of screening down to 20 microns, which makes it ideal for additive powders.

Durable Construction: The VertaBrute comes standard with mild steel construction and a powder coat finish making it built to last in even the harshest production conditions. Additional upgrade options using 14-gauge stainless steel in all contact areas is perfect for contamination-free environments.

Quick Screen Changeovers: The VertaBrute is designed for rapid screen changes to minimize production downtime and maximize operational efficiency.

Explore HK Technology’s all-purpose, high-energy VertaBrute here and reach out to HK’s #PowderSiftPros to learn even more ways to elevate your screening operations.

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How To Choose Quality And Effective DC Vibrators For Your Salt Spreader

How To Choose Quality And Effective DC Vibrators For Your Salt Spreader

By Zach Church

Dec 11

As winter approaches, taking time to ensure that salt spreader you have on your truck is optimized to its fullest potential is essential to making quick work of the snow and ice heading your way. Whether you’re a seasoned pro or perhaps a first-time user, choosing the correct DC truck vibrator can make a huge difference in the performance of your equipment.

Here are five important things to keep in mind:

KNOW YOUR HOPPER SIZE

Begin by checking the size of your spreader hopper. Cleveland Vibrator’s line of DC truck vibrators come in several sizes so it’s important to select the one that best fits your needs. The MG-80 and its 80 pounds of vibratory force is a perfect choice for smaller tailgate spreaders. However, if you have a larger, slide-in V-Box spreader, you would be wise to opt for a heavy-duty solution like the MG-200 which boasts 200 pounds of force. In some V-Box applications when even more vibratory force is needed, one option is to mount two vibrators – one on each side of the spreader.

PRO TIP: Product stickers and powder coating don’t mix well with harsh winter conditions so keep a written copy of the make/model of your spreader as well as the make/model of your truck vibrator handy so you can access that information easily in case you need to reference it later.

INSTALLATION MATTERS

Proper installation is key to ensuring that your vibrator continues to function optimally. It’s always a good idea to keep the following things in mind when purchasing and installing a truck vibrator:

Use a steel backing plate to mount your vibrator. Not only will it extend the life of your spreader, but your actual vibrator will also last much longer.

When uninstalling an older vibrator from your hopper, be sure to inspect the area around the bolt holes to make sure the plastic isn’t cracked.

Although you want to make sure your mounting bolts are tight, be careful not to overtighten (See No. 2 above). A snug fit will help prevent wear and tear on your hopper.

Installation is a good time to check anything/everything that might be happening behind the scenes on your hopper. When left unchecked, those little things can turn into big problems down the road. For more helpful installation steps and tips, click here for our handy vibrator instruction manual.

MAINTENANCE TIPS FOR LONGEVITY

Extend the life of your vibrator by following these maintenance best practices:

Avoid carrying the vibrator by the cable.
Leave slack in the cable during mounting.
Be cautious when pressure washing the hopper, avoiding direct water pressure on the vibrator.
Handle the spreader with care, considering the presence of the vibrator during unloading.
Tighten bolts securely to ensure the vibrator can perform its job effectively.
Check the duty cycle in the vibrator’s manual to prevent prolonged operation.
Make sure the vibrator has proper ventilation. Overheating a vibrator can cause internal motor component failure.

REACH OUT FOR ASSISTANCE

When it’s time to replace your DC truck vibrator, it’s easy (and tempting) to simply copy and paste your previous order. But making sure you have the right equipment is critical and it never hurts to get a second opinion. If you find yourself in doubt about your selection – or if you have general questions about your unique needs, don’t hesitate to contact a member of our sales team. They’re available from 8 am to 5 pm Monday through Friday and can be reached by phone, email, or via a handy chat feature on our website. Simply provide your spreader model number and someone from our team will guide you toward the ideal solution for your needs.

WINTER DOESN’T LAST FOREVER

Even though it’s hard to believe sometimes, winter won’t last forever and the good news is that Cleveland Vibrator’s line of DC truck vibrators aren’t exclusive to winter applications. If your company also handles any type of landscape work in warmer months, that same hopper is often used with grass seed, fertilizer, and other materials. And the same type of moisture issues that can wreak havoc on your ability to smoothly spread salt or ice melt can also severely limit your ability to smoothly spread those items.

Beyond those areas, our expansive line of vibratory motors and equipment are utilized in mining, recycling, concrete and aggregates, food and pharmaceuticals, plastics, powders, foundry operations, and many others. You can explore their versatility and see photographs of them being used in real-life applications in the extensive application gallery found on our website. The benefits of using vibration in manufacturing operations is endless – and well documented.

In conclusion, selecting the right DC truck vibrator for your salt spreader is a straightforward yet essential task. By considering hopper size, following proper installation procedures, and adhering to good maintenance practices, you’ll ensure your equipment performs at its best when you need it the most. Choose wisely, operate carefully, and tackle the season with confidence.

If you have any questions or need additional assistance, we’re always just a message or phone call away.

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MG Electric Truck & Trailer Vibrator: How To Quickly & Safely Unload Material

By Mike Stratis

Nov 02

If you are in the truck and trailer industry servicing dry bulk materials, you know how much of a headache unloading materials like grain products, DDG, aggregates, and road salt can be when it sticks to the inside of your end dump or hopper bottom trailer. So, to ease the stress of these material flow problems, The Cleveland Vibrator Company introduced our 12 VDC electric-powered vibrators, the MG Truck and Trailer Vibrators, which are designed to handle tough material flow challenges and eliminate sticking material for any load size.

DC Vibrator, MG Vibrator, Truck and Trailer, Truck and Trailer Vibrator, Trailer Vibrator, Electric Vibrator, electric vibrating motor

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The Ultimate Powder Sieving Solution: High-Energy Screeners That Save Time & Money

The Ultimate Powder Sieving Solution: High-Energy Screeners That Save Time & Money

By CVC Team

Jul 12

Advanced powder screening technology needs are increasing for high-energy sieving screeners, calling for smaller particle sizes with stricter specification requirements. Industries that work with dense materials, such as 3D printing or additive manufacturing, need precise control over particle size for production. This contributes to maintaining the desired quality and consistency of the powder material.

The problem with high-density materials is their tendency to blind the screen deck when using traditional ultrasonic sieving solutions. Other screens deblinding solutions like sliders or ball tray decks don’t provide the efficiency to keep operations running smoothly.

The VertaBrute Series by HK Technologies is a cutting-edge powder sieving solution that provides numerous advantages to tackle these screen blinding challenges in your powder processing.

Boost productivity and cut costs and downtime in operations.

Simple design elements, such as quick screen changeover, keep powder processing operations moving. A screen frame securely holds a loose wire mesh cloth above a fixed wire mesh, eliminating the use of any adhesives on the screen deck. Operators can store a variety of screen mesh sizes in-house and can switch out the loose mesh screen at any time, providing the ultimate flexibility in powder processing.

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Reliable DC Vibrators Boost Profits for Snow & Ice Removal

Reliable DC Vibrators Boost Profits for Snow & Ice Removal

By CVC Team

Jun 01

Operators waste valuable time manually freeing clumped rock salt out of their spreaders when an automated solution, like DC Vibrators, is available.

Over 70% of U.S. roads are located in snowy regions that experience more than 5 inches of snowfall yearly.

The national average snow removal costs and salt application for private homeowners/business entities were approximately $150/service date. Snow Plowing Forum suggests it typically takes to plow an average driveway is 10-15 minutes. *It should be noted that these numbers can fluctuate based on geographic location, weather severity factors, and individual location needs.

If we took a quick look at theoretical numbers, it would indicate that snow and ice removal businesses could make ~$720/hr. (~12.5 minutes/service x $150). What if one or two minutes per service were used to promote the flow of salt from the spreader hopper manually? This could result in a profit loss between 8% to 19% per hour, the worst-case scenario.

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Ultrasonic Sieving Spotlight: What You Need to Know

Ultrasonic Sieving Spotlight: What You Need to Know

By Jeff Hochadel

Jan 11

Are you experiencing any delays in your fine mesh screening processes? Do you find that your materials get clogged in the mesh of your screen deck? Finding a solution to roadblocks can be difficult. Ultrasonic Vibratory Sieving Systems can assist in making this process easier. Let’s dive deeper into them and learn more about what they can do for your production.

What is an Ultrasonic Sieving System?

A simple description of Ultrasonics is that they are high-frequency vibrations that go through screen mesh to relieve surface tension. By applying Ultrasonics, you can improve the throughput of materials up to 10x. You may also experience a boost in productivity when used with your vibratory sieve.

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Here’s the Nitty Gritty on Remeshing Your Old, Worn Out Fine Mesh Screen

Here’s the Nitty Gritty on Remeshing Your Old, Worn Out Fine Mesh Screen

By Jeff Hochadel

Oct 07

As a manufacturer of vibratory and ultrasonic screening systems, screen wear is a huge issue for any fine mesh equipment. One frequently asked question we get from customers is, “How often should I replace my screen or mesh frame?” That can be a complicated question to answer since there are many variables to consider, including:

What type of material are you screening?
How often and how long do you run your screening equipment?
What mesh are you using? i.e., How fine is the mesh or micron size?
Are you running your screener with ultrasonics?

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Introducing Fastfeed Corporation: How Can Automation Solve Part Handling Problems and Save Money?

By Craig Macklin

May 10

When I was young(er), I remember hearing that robots would replace everyone’s jobs. Almost immediately I thought:

It seems like a good job will be building robots.

Who is Fastfeed Corporation?

Due to The Cleveland Vibrator Company’s recent acquisition of Fastfeed Corporation, I am proud to realize that childhood dream! Fastfeed Corporation is a manufacturer of unique automation systems for high volume and high-speed applications in assembly, sorting, and packaging. Coming at a time when the unemployment rate in the U.S.A. is at ~4%, it is critical to high volume manufacturers to eliminate reliance on humans to handle repetitive functions on production lines.

That’s where the automation offered by Fastfeed comes into play. As a result of streamlining applications in assembly lines, sorting lines, and packaging stations, opportunities for automation can be easily identified and achieved.

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The Engineering Perspective: How to Stop Fatigue Failure During Vibrator Installation

By Derek Stake

Mar 18

After reading some of our very informative blogs about vibration applications on hoppers, you probably learned that vibrators don’t damage equipment, wrong installations do. Those blogs described how critical it is to size the vibrator for your hopper applications and the importance of using a stitch weld to adhere the vibrator mount to the hopper wall. Now, I would like to provide some engineering support discussing why stitch welding is essential and further insight into how vibration works to improve material flow inside a hopper.

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The VertaBrute Series by HK Technologies is a cutting-edge powder sieving solution that provides numerous advantages to tackle these screen blinding challenges in your powder processing.

Operators waste valuable time manually freeing clumped rock salt out of their spreaders when an automated solution, like DC Vibrators, is available.

What is an Ultrasonic Sieving System?

A simple description of Ultrasonics is that they are high-frequency vibrations that go through screen mesh to relieve surface tension. By applying Ultrasonics, you can improve the throughput of materials up to 10x. You may also experience a boost in productivity when used with your vibratory sieve.

Who is Fastfeed Corporation?

Solutions in Motion!

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