Vibratory Equipment Beat

Vibratory Feeders: The Helpful 5-Minute Guide for Improving Your Material Flow Process

By Kate Morel

Jan 31

If you’re new to vibratory equipment and vibratory feeders, you may be wondering, “How does a vibratory feeder WORK?” It’s a fair question, and one we hear a lot from people who aren’t familiar with this type of equipment! It’s a completely horizontal solid tray or tube with seemingly no moving parts. Still, the material moves steadily from one end to the other. But, HOW?

Kate Morel

Kate joined The Cleveland Vibrator Company in 2020 with experience in Application, Product, and Sales Engineering for industrial equipment and component manufacturers. With a B.S.E. in Mechanical Engineering from Case Western Reserve University, she’s now in our Sales Department and specializes in finding custom technical solutions to unique applications.

When she’s not shaking things up in the world of industrial vibration, Kate self-describes as a giant geek who enjoys reading science fiction books, finding projects to over-engineer in her household, and spending time with her husband and sons. You can find Kate outside hiking or horseback riding in her free time, followed by the occasional craft cider or beer!

With expertise in both engineering and application-specific topics, keep an eye out for this vibration expert to provide some great insight into all things #VibrationEducation!

www.clevelandvibrator.com/

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Is Improper Densification on Your Bulk Bag or Box Filler Costing You Money?

By Craig Macklin

Jul 28

When considering a Bulk Bag Filler or new Bag or Box Filling system, you will inevitably be presented with the option for densification. Most typically, densification options from the filler or system manufacturers utilize industrial vibration under the container being filled to settle, compact, or densify the material. As discussed in one of my previous blogs, the act of vibrating material to fit more in the container can be an excellent investment to reduce container and shipping costs and make bulk bags more stable and resilient to tipping during storage or transport.

Craig Macklin

Craig Macklin joined The Cleveland Vibrator Company in 2010. Although his prior experience is mired in the world of theoretical, intangible products and services such as software and consulting sales, the past 11 years have developed his passion for this industry and molded the vibration expert we know today. Now, as President and CEO, Craig has a deep understanding of the value and importance of industrial vibration to numerous industries and applications. He enjoys fine, locally roasted espresso, good food, and spending the day with his wife and two daughters. He has cried at multiple Browns and Indians games and likes to get outside and golf in his free time.

What’s his area of expertise, you ask? “Making sure the people on our team are better and smarter than I am.” – Craig Macklin

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How to Save Cash in the Long Term: Protect Your Fabricated Vibratory Equipment

By Derek Stake

Jun 04

Great news! You decided to invest in customized fabricated vibratory equipment. Now it’s installed, working great, and you’re no longer dealing with costly, time-consuming material flow problems.

What’s next?

If you have worked with equipment in the past, you know that purchasing and installation is half of the battle. Whether you’re working with a vibratory feeder, screener, table, or any of our vibratory equipment options, maintenance is crucial to protect your investment long term. That’s why our team of experts is here to make this process easy! We compiled the list below so you know what to inspect, how often to inspect it, and what type of damage to look for when conducting regular equipment checks.  

Derek Stake

Joining The Cleveland Vibrator Company in February 2019, Derek Stake is now the Director of Engineering & Operations. As a Cleveland State University graduate, Derek provides extensive knowledge with a BA of Physics, BS of Mechanical Engineering, and MS of Mechanical Engineering. This CrossFit enthusiast offers years of engineering and operations expertise from his experience as Operations Manager at a local forging company. When not immersed in the world of vibration, you can find this Cleveland sports fan doing yard work and spending time with his wife and two kids!

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How to Choose the Best Isolator for Your Vibratory Equipment

How to Choose the Best Isolator for Your Vibratory Equipment

By Jack Steinbuch

Jan 27

Here at The Cleveland Vibrator Company, we’ve committed ourselves to providing the best solution to your material flow problems for over 95 years. We like to say, sometimes “off-the-shelf” is just plain “off,” which is why our goal is to build a tailor-made solution to fit perfectly into your operation and application. Whether you need specific dimensions to fit a vibratory table into your existing process, require vibratory screen deblinding technologies, or have particular isolators you would like on your vibratory feeder; we offer design flexibility for our fabricated equipment to fit your application.

Jack Steinbuch

Jack Steinbuch has been with The Cleveland Vibrator Company for over 36 years accumulatively. He has previous experience in the manufacturing industry as a Senior Application Engineer and has worn many hats on our team in sales and managerial capacities. Now, he’s in the position of General Sales Manager. With a BSCE from The University of Toledo, he is an expert in the realm of sizing vibratory screeners and feeders, and sizing vibratory drives for tables and other vibratory equipment. Understanding that customer service is crucial, Jack believes it is important to provide the proper product for every application, even if it happens to not be supplied by The Cleveland Vibrator Company.

In his off-hours, you can find Jack spending time with his family and playing with his grandchildren. He loves sports; both watching and playing, and is an avid golfer and a league bowler during the winter. He will be retiring at the end of September 2021 and hopes to spend his winters vacationing in Florida.

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How You Can Improve the Performance of Your Vibratory Screener?

How You Can Improve the Performance of Your Vibratory Screener?

By Jack Steinbuch

Sep 29

We can all agree that the improvement of the performance of any production equipment is a good idea. That being said, we first need to establish the definition of the performance of a screener. I will go with any means to improve the screening efficiency to gain as much of the desired product with the least amount of contamination. We will make the assumption that the correct screener has been selected for the application, so now we will look for ways to improve its performance.

Jack Steinbuch

Jack Steinbuch has been with The Cleveland Vibrator Company for over 36 years accumulatively. He has previous experience in the manufacturing industry as a Senior Application Engineer and has worn many hats on our team in sales and managerial capacities. Now, he’s in the position of General Sales Manager. With a BSCE from The University of Toledo, he is an expert in the realm of sizing vibratory screeners and feeders, and sizing vibratory drives for tables and other vibratory equipment. Understanding that customer service is crucial, Jack believes it is important to provide the proper product for every application, even if it happens to not be supplied by The Cleveland Vibrator Company.

In his off-hours, you can find Jack spending time with his family and playing with his grandchildren. He loves sports; both watching and playing, and is an avid golfer and a league bowler during the winter. He will be retiring at the end of September 2021 and hopes to spend his winters vacationing in Florida.

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How Hoppers Can Improve Performance of Feeders & Screeners

How Hoppers Can Improve Performance of Feeders & Screeners

By Jack Steinbuch

Jul 28

Hoppers can aid in the performance of material handling equipment, plus provide health and safety benefits for your workforce. To begin, we will review the advantages hoppers can provide to improve the performance of feeders and screeners for bulk loading applications.

RFM electromechanical hopper feeder Side loading — Hopper

Okay, so what is a hopper?

Hoppers can be stationary with steeply sloping walls to allow free-flowing material to discharge onto the feed tray. Due to their steep walls, these hoppers can have a high dump height, depending on the volume. For lower dump heights and/or poor flowing materials, a vibrating hopper is a great solution. The hopper is attached to the vibrating body and the vibrators are then upsized to compensate for the increase in vibrating weight. The material is fed from the hopper onto the equipment.

Jack Steinbuch

Jack Steinbuch has been with The Cleveland Vibrator Company for over 36 years accumulatively. He has previous experience in the manufacturing industry as a Senior Application Engineer and has worn many hats on our team in sales and managerial capacities. Now, he’s in the position of General Sales Manager. With a BSCE from The University of Toledo, he is an expert in the realm of sizing vibratory screeners and feeders, and sizing vibratory drives for tables and other vibratory equipment. Understanding that customer service is crucial, Jack believes it is important to provide the proper product for every application, even if it happens to not be supplied by The Cleveland Vibrator Company.

In his off-hours, you can find Jack spending time with his family and playing with his grandchildren. He loves sports; both watching and playing, and is an avid golfer and a league bowler during the winter. He will be retiring at the end of September 2021 and hopes to spend his winters vacationing in Florida.

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Reduce the Noise Level on Your Vibratory Equipment

Reduce the Noise Level on Your Vibratory Equipment

By Jack Steinbuch

Jul 15

OSHA specifies that a hearing conservation program should be in place when “noise exposure is at or above 85 decibels averaged over 8 working hours, or an 8-hour time-weighted average (TWA)”. This can be an issue for some vibratory equipment. However, we have selections available that will reduce noise levels which can result in many positives for your facility (OSHA).

For example, did you know investing in noise-reducing vibration can lead to an increase in productivity and overall safety? High noise levels can lead to short- and long-term physical damage including ringing ears, temporary changes in hearing, and long-term hearing damage or loss. But, less commonly known, it can also put a strain on your pocket by reducing productivity, contributing to poor communication and concentration, and can even contribute to workplace accidents by limiting your employee’s ability to understand speech (OSHA).

Since there is a wide variety of vibratory equipment, for this blog, we will focus on “brute force” vibratory equipment. The vibrating body is directly installed on the equipment and is driven by a vibrator or dual motors, and the supporting structure is isolated from the vibrating body. Now let us look at potential ways to reduce their noise level:

Jack Steinbuch

Jack Steinbuch has been with The Cleveland Vibrator Company for over 36 years accumulatively. He has previous experience in the manufacturing industry as a Senior Application Engineer and has worn many hats on our team in sales and managerial capacities. Now, he’s in the position of General Sales Manager. With a BSCE from The University of Toledo, he is an expert in the realm of sizing vibratory screeners and feeders, and sizing vibratory drives for tables and other vibratory equipment. Understanding that customer service is crucial, Jack believes it is important to provide the proper product for every application, even if it happens to not be supplied by The Cleveland Vibrator Company.

In his off-hours, you can find Jack spending time with his family and playing with his grandchildren. He loves sports; both watching and playing, and is an avid golfer and a league bowler during the winter. He will be retiring at the end of September 2021 and hopes to spend his winters vacationing in Florida.

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How to Adhere to Social Distancing Protocols & Promote Safety During a Pandemic Using Vibration 

By Cleveland Vibrator Team

May 22

In this pandemic, manufacturers have been called on to help make items critical to stopping the spread of, or help with the treatment of, the virus. Namely, our nation needs an increased focus on the manufacturing of PPE, cleaning products, and ventilators. Well, we at Cleveland Vibrator Company are a manufacturer. However, we don’t have the capability to make masks, sanitizers, or ventilators. We are proud to be deemed essential and contributing to keeping the production and transportation of key goods intact. But we want to be doing more to directly contribute to stopping the spread. So, we were inspired to think of products and projects that have helped customers reduce the density of workers in a small area and could now apply to enable safe distancing on processing and production floors. Here is a couple:

Application #1: Bulk Food Packaging 

conveyor graphic cleveland vibrator company

Production conveyor line without the use of vibratory equipment – Cleveland Vibrator Company

In packaging bulk foods such as frozen onion rings, bagels, or meat patties, typically there is a step between the box filling station and the close and seal station to settle the product. When the box gets filled with products, especially odd-sized items, the product tends to cone so that amount of product that by weight is supposed to fill the box, is in a mound that exceeds the height of the box. Often, this settling is handled manually by workers standing shoulder to shoulder at the conveyor between the filling and close and seal to shake the boxes and get the products evenly settled.   Read More…
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Shaking It Out & Saving the Earth One K-Cup at a Time

By Katy Sabo

Mar 16

Being a mom, there are certain things in life I cannot live without. Obviously, Disney Junior and endless amount of toys make my life a lot easier but coffee gives me life. It sounds dramatic, I know, but any parent out there reading this knows exactly where I am coming from! We all have our vices and coffee is my kryptonite. I don’t discriminate when it comes to preparing java, whether it is from my favorite local roaster, my own coffee pot or that quick instant cup out of a Keurig, you can bet your bottom dollar not a drop will be left in my mug at day’s end.

Single-serve coffee cups have given a new meaning to coffee on-the-go. Even though the cost of the single-serve cup is proven to be higher overall than the standard coffee grounds, the savings in time makes it worth it for the die-hard caffeine addicts. Guilty as charged and with no shame at all, I am one of those addicts but the tree hugger side of me sticks to the old school Mr. Coffee maker every morning. My Keurig is on standby if I desperately need that afternoon pick-me-up and takes residence behind me in my office as I write this blog. I like sharing so it is “open to the public” during work hours for my fellow CVC comrades, but they provide their own goods! Coworkers know to discard their used K-cups into my recycling box but it made me wonder, how many other people think to recycle them? Read More…

Katy Sabo

Katy Sabo has been the Industrial Vibrator Duchess of The Cleveland Vibrator Company since 2014. The originator of #VibrationEducation, Katy has helped create CVC brand awareness across the globe and has made it her personal priority to share the importance of Industrial Vibration with anyone willing to listen! When she isn’t shaking things up in the Marketing Department, you can usually find her shopping with her favorite sidekicks (she’s the proud mom of two little ladies), going on long walks/runs with her favorite furry family members, or rooting on any Cleveland team with her diehard fan of a husband.

www.clevelandvibrator.com

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Can You Operate 460/3/60 Industrial Electric Vibrators at 380/3/50?

Can You Operate 460/3/60 Industrial Electric Vibrators at 380/3/50?

By Jack Steinbuch

Jun 05

Rotary electric motors, Industrial Vibration, Industrial Vibrators, The Cleveland Vibrator Company, Uras Techno, Vibratory Motor

I’ve noticed increased requests for operating stock U.S. rotary electric (motor) vibrators that are wound for 460/3/60 power overseas, where the power is often 380/3/50. The good news is, there are two options available to operate a rotary electric vibrator with this power rating.

First is the realization that you can operate a 460/3/60 vibrator using 380/3/50 power. It works due to de-rating the higher voltage 60 Hz motor since 50 Hz power rotates the eccentric weights at a lower RPM (rotations per minute) by a factor of 50/60. For example, an 1800 RPM vibrator would run at 50/60 x 1800 = 1500 RPM.

We can also apply this logic to voltage. So, a 460-volt motor would be de-rated to 383 volts by multiplying the 60Hz voltage by the same factor of 50/60. Therefore, due to 50Hz input, a 60Hz vibrator will accept 380 volts ± 10% without jeopardizing the motor.

Note: Due to the eccentric weights rotating at a lower RPM, the force output will experience roughly a 30% decrease.

The exact amount of reduction is the square of the factor provided above for determining the lower RPM of the vibrator due to 50Hz.

Jack Steinbuch

Jack Steinbuch has been with The Cleveland Vibrator Company for over 36 years accumulatively. He has previous experience in the manufacturing industry as a Senior Application Engineer and has worn many hats on our team in sales and managerial capacities. Now, he’s in the position of General Sales Manager. With a BSCE from The University of Toledo, he is an expert in the realm of sizing vibratory screeners and feeders, and sizing vibratory drives for tables and other vibratory equipment. Understanding that customer service is crucial, Jack believes it is important to provide the proper product for every application, even if it happens to not be supplied by The Cleveland Vibrator Company.

In his off-hours, you can find Jack spending time with his family and playing with his grandchildren. He loves sports; both watching and playing, and is an avid golfer and a league bowler during the winter. He will be retiring at the end of September 2021 and hopes to spend his winters vacationing in Florida.

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Okay, so what is a hopper?

Note: Due to the eccentric weights rotating at a lower RPM, the force output will experience roughly a 30% decrease.

Solutions in Motion!

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