Mike Stratis

How Vibration Helps Improve Dust Collection Systems

By Mike Stratis

When dealing with dust collection systems, it is critical to regularly clean the collected dust out of the equipment. One of the methods to remove the accumulated dust is with the help of vibration. Where the vibration is applied, though, depends on the collection system installed. Standard installations that we see are:

  • Electrostatic Precipitators (ESP)
  • Baghouses
  • Cyclones

Electrostatic Precipitators

First, we’ll discuss electrostatic precipitators. These are large systems that are frequently found at facilities, such as:

  • Pulp and paper or steel mills
  • Refineries
  • Concrete plants
  • Coal-fired power plants, just to name a few

The systems have a series of wires and plates that act as filters that rely on an electrostatic charge to pull dust particles from the air passing through the collection system. Keeping these wires and plates clean is imperative to the process because it helps increase the efficiency of the dust collection system.

This is where a Rapper comes into play.

The Cleveland Vibrator 3″ PMA Rapper is an air-powered piston vibrator that is installed on a mounting plate connected to a shaft to shake the wires and plates. This shaking process breaks the friction of the particulates clinging to the collection media. The dust then drops down to the collection hopper underneath. Once the material is in the collection hopper, an externally mounted piston vibrator or air knocker will remove the dust from the inside sloped walls of the hopper and to the discharge.

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How to Design and Size a Vibratory Feeder Conveyor Based on Application Requirements

By CVC Team
vibratory feeder, vibratory conveyor, rendering vibratory feeder, pneumatic vibratory feeder, pneumatic feeder, air-powered feeder, industrial vibration, industrial vibrator
Figure 1. Air Powered Vibratory Feeder Conveyor

Along with our other vibratory equipment, vibratory feeders are great problem solvers. Feeders are well-known for their ability to move material from point A to point B effectively. However, a well-designed vibratory feeder offers flexibility to the end-user and increased safety and efficiency in the process.

Feeders can range from small base mounted CF-A, pneumatic powered feeders moving small quantities of dry bulk material in a controlled manner to a much larger base, as well as a cable-supported EMF, electromechanical feeder conveying literally tons of material an hour. This breadth of design capabilities allows our vibratory feeders to move material effectively in various industries for many different applications.

For example, we have incorporated vibratory feeders into the processes of these materials and more:

  • Almonds
  • Crushed Limestone
  • Shelled Corn
  • Powdered Metal
  • Metal Billets
  • Various Pipe Fittings
  • Scrap Brass and Bronze
  • Crushed and Shredded Automobiles
  • Hot Dross

We work with a variety of industries feeding an endless variety of materials!

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Jack Steinbuch

Can You Operate 460/3/60 Industrial Electric Vibrators at 380/3/50?

By Jack Steinbuch
Rotary electric motors, Industrial Vibration, Industrial Vibrators, The Cleveland Vibrator Company, Uras Techno, Vibratory Motor

I’ve noticed increased requests for operating stock U.S. rotary electric (motor) vibrators that are wound for 460/3/60 power overseas, where the power is often 380/3/50.  The good news is, there are two options available to operate a rotary electric vibrator with this power rating.

First is the realization that you can operate a 460/3/60 vibrator using 380/3/50 power. It works due to de-rating the higher voltage 60 Hz motor since 50 Hz power rotates the eccentric weights at a lower RPM (rotations per minute) by a factor of 50/60.  For example, an 1800 RPM vibrator would run at 50/60 x 1800 = 1500 RPM.

We can also apply this logic to voltage. So, a 460-volt motor would be de-rated to 383 volts by multiplying the 60Hz voltage by the same factor of 50/60.  Therefore, due to 50Hz input, a 60Hz vibrator will accept 380 volts ± 10% without jeopardizing the motor.

Note: Due to the eccentric weights rotating at a lower RPM, the force output will experience roughly a 30% decrease.

The exact amount of reduction is the square of the factor provided above for determining the lower RPM of the vibrator due to 50Hz.

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Craig Macklin

4 Construction Features to Consider When Choosing Rotary Electric Vibrators for Vibratory Equipment or Material Flow Applications

By Craig Macklin

Have you ever had someone try to push you over from your side?  I recall skiing with my big brother once when we were kids.  We had gotten off the chair lift and were stopped at the top of a run, getting ready to head down.  I was standing with skis closely together in parallel, hands off my poles as I adjusted my goggles. Big brother gave me a push on my shoulder from the side, perpendicular to the direction of my stance and skis.  I tipped right over.  There was nothing I could do about it.  It was hilarious… at least it was to him and everyone watching me flail about wildly on my way down.  Had I positioned my skis and stance wider and center of gravity lower, I could have avoided this embarrassing failure.

rotary electric vibrator, eccentric weights

Figure 1. Rotary Electric Vibrator Shaft

Such is as it is with Rotary Electric Vibratory Motors.  Imagine for a moment that you have a long bar going right through your solar plexus and out of the middle of your back.  Now that you are over that painful thought, imagine that at each end of the bar, there is a weight dangling from a rope and swinging around that bar.  Those weights are pushing you in every direction perpendicular to your feet and stance. You are now a Rotary Electric Vibrator! Can’t quite get the mental picture? Check out the photo to the right to see what I am talking about. Read More…
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How to Choose the Best Truck Trailer Vibrators Based on the Material You’re Hauling

By CVC Team

Are you hauling a sticky material, such as DDG or soybean meal, in a hopper bottom trailer? Maybe carrying gravel or asphalt in a dump trailer? What about fertilizer in a v-body spreader?

The reason we ask this information when working with clients is that the material characteristics play a major role in determining the best type of vibrator to help quickly and safely unload the trailer. There is a big difference between unloading sticky DDG’s from a hopper bottom trailer compared to cleaning out the hopper bottom that was carrying whole potatoes or other free-flowing materials like corn and wheat. Read More…
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Installing Vibratory Aids on Equipment: What Are My Options?

By CVC Team

It seems to me that most applications start with a problem to solve; improve a process, simplify an operation, increase yield or throughput, or remove a bottleneck.  This problem could be as simple as placing the appropriate size pneumatic piston vibrator on the side of a hopper.  It could entail getting the right air-cushioned vibrator such as the 1200 VMSAC or maybe a single impacting SI vibrator along with the matching SMP mounting channel and controls.  Or the problem could be broader with concerns regarding the process or task to be accomplished and the design envelope into which the solution must fit and then interface with other equipment.

Regardless of the problem, options and choices are always good. 

cleveland vibrator vibratory conveyor, electric vibratory conveyor, electric vibratory feeder

Uras Techno Rotary Electric Vibrators Placed Below the Table Deck

Often with equipment one of the first things that comes up in initial discussions is the design height or discharge height of the unit.  With vibratory feeders (EMF) and screeners (EMS) there’s always a concern about the product discharge height, as the equipment is often feeding material downstream to other devices.  One of the options that impact the design and therefore the height of the unit is the location of the vibrators.  Typically on vibratory feeders and screeners, the default Read More…


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Mike Stratis

Tighten Those Bolts!

By Mike Stratis

If you happened to take the time to read Craig Macklin’s blog, about the expectations for maintenance of the pneumatic vibrators, then you’ll have a good base of knowledge on how to keep those units running efficiently. This time, we’ll take a deeper dive into the importance of tightening the mounting bolts used for installing the vibrators themselves.

On the pneumatic piston vibrators, the proper bolt torque is critical. Because of the tight tolerance held between the outside diameter of the piston and the inside diameter of the bore of the casted body, the vibrator needs to air piston vibrator, nuts and bolts on pneumatic vibratorbe rigidly bolted in place to allow for correction operation so that only the piston is moving inside the vibrator. If the bolts are loose, even slightly, the vibrator body will “rock” back and forth on the mounting channel. Once this starts happening, failures or seized pistons can happen.

Why does this happen? The reason is, the piston will still try to move in a pure linear direction but if Read More…
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5 Awesome Things You Need To Know About Industrial Vibration

By Cleveland Vibrator Team

Working for the Cleveland Vibrator Company, you can imagine how many times I get the question, “what exactly do you mean by vibrators?” It’s a question I answer with great pride and enthusiasm… and maybe add a little bit of humor for good measure. When I go on to explain just how important vibration is across so many industries, the shock factor withers away and people are engaged in the conversation, wanting to learn more about it. There’s a couple of things you should know about industrial vibration and why it may be one of the coolest fields to work in, here’s the short list to get you started:

It’s Diverse – It’s true. Industrial vibrators can be found on the side of bins, hoppers, silos, barges
and on screening, conveying and compaction equipment. Have you passed a large dump truck lately on the highway? I’d venture to bet there may be a DC vibrator hiding away underneath the body Read More…


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Mike Stratis

Properly Size an Industrial Vibrator on a Bulk Barge Hopper in 3 Easy Steps

By Mike Stratis

When it comes to unloading dry bulk bins, hoppers or vessels, we all know time is money. The more efficiently a job is done, the more time becomes available to take on new projects. More projects, equals… well, you get it.

One of the options available when it comes to material handling and unloading dry bulk barge hoppers or vessels is vibration. These externally mounted pneumatic or electric devices, when properly sized and installed, appropriately flex the bin or hopper wall to break free rat holing, bridging, caking or sticking material. With the assistance of the Cleveland Vibrator Selection Guide, the vibrator sizing process can be simplified and help increase successful installation. Read More…
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How to Properly Clean Fine Mesh Screens Without Damaging Your Equipment

By Cleveland Vibrator Team

Over the years, I have read many articles about how to reduce fine mesh screen blinding on vibratory screeners. These solutions range from polyurethane balls to brushes. One of our most frequently asked questions is how to clean screens once they are blinded for fine mesh applications. Some customers simply throw out the blinded screens or send them back to our rescreening department for a new screen to be applied.

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