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Six Proven and Effective Seasonal Uses For Your New DC Truck Vibrator

By Zach Church

When there is winter there is snow and ice, a sad fact of life. It’s up to the snow and ice management teams to ensure that roads and parking lots are safe for travel. For those in the snow/ice management business, DC vibrators are an essential tool that evenly distributes salt and de-icing materials.  

But as the snow melts and the weather warms up, many overlook the fact that these vibrators are far from being just snow season tools. You can use DC vibrators across numerous industries year-round, making them versatile pieces of equipment. 

Here’s how your DC vibrator can go beyond just the winter season: 

LANDSCAPING MADE EASY 

In the spring, when the landscaping season kicks into high gear, DC vibrators make the transition seamless. Whether you’re spreading mulch, gravel, or topsoil, a properly equipped truck ensures these materials flow smoothly and quickly from your hopper or dump trailer. This increases your efficiency, reducing the need for manual labor and rework. The same vibration that helps salt flow freely in the winter can also help your soil or mulch from clumping, making it easier to spread across large areas. 

PRO TIP: Just like in the winter, ensuring that your DC vibrator is appropriately installed and maintained is critical to preventing breakdowns during your busiest times. Regular checks of your mounting plate, bolts, and cables will keep your equipment running smoothly through any season. 

AGRICULTURE APPLICATIONS 

In the fast-paced world of agriculture, the versatility of our DC vibrators is a game changer for famers and agricultural professionals a like. Whether spreading fertilizer, seeds, or feed, having a reliable vibrator ensures consistent flow, preventing blockages and uneven distribution. This can be particularly beneficial during the planting season when time is of the essence and equipment downtime is especially costly. 

PRO TIP: It is crucial to adjust the vibratory force based on the type of material being spread and the hopper being used. Heavier material and larger hoppers might require more force, while lighter, finer materials or smaller hoppers only need gentle vibration to keep things moving. 

CONSTRUCTION AND AGGREGATES 

In the construction industry, time is money. DC vibrators can efficiently spread aggregates like sand, gravel, and crushed stone. This is particularly useful in road construction and paving, where even distribution of materials is critical to the quality of the final product. When pouring concrete, a constant vibratory force can shake out air pockets and significantly reduce manual intervention. DC vibrators prevent materials from sticking to the hopper, keeping the project on schedule and your deadlines met. 

PRO TIP:  Be mindful of the hopper’s load and the density of the material being used. Dense materials, like concrete, might require stronger and more consistent vibration than something more porous. Additionally, monitor the spread rate to ensure that the vibratory force doesn’t cause material segregation or uneven distribution. Consider the position of the vibrator on the hopper or shoot. This will aid in the proper distribution of the material being spread. 

WASTE MANAGEMENT AND RECYCLING 

Within the demanding field of waste management and recycling, DC vibrators offer significant advantages to streamline operations. Whether dealing with organic waste, scrap metal, or end of year record shredding, these vibrators can help ensure that materials move smoothly down the hopper and into the shredder. This not only improves the operation’s efficiency but also reduces the risk of jams and bridging that can occur, leading to costly downtime. 

PRO TIP: In harsh environments like waste management, it’s especially important to regularly inspect the vibrator and its components for signs of wear and tear. Keeping the vibrator well-ventilated and free from debris will extend its lifespan and ensure reliable operation. 

CUSTOM SOLUTIONS FOR UNIQUE APPLICATIONS 

At Cleveland Vibrator, we understand that every operation is different, so we offer a range of DC vibrators designed to meet any need. From small tailgate spreaders to large heavy-duty hoppers, we can help you find the perfect solution for your specific application. And if your needs exceed our standard products, we’re always here to discuss custom solutions tailored to your unique challenges. 

PRO TIP: Don’t hesitate to reach out to our team if you have a specialized application in mind. Our experts are always available to help you select the right equipment and provide installation and maintenance advice to keep your operations running smoothly. 

VIBRATORS FOR EVERY SEASON 

As you can see, DC vibrators are far more than just winter tools. Their versatility makes them valuable assets in a wide range of industries, from landscaping, agriculture, construction, waste management, and more. By choosing the right vibrator and maintaining it properly, you can ensure that your equipment performs at its best, no matter the season.  

So, as winter ends and snow melts, don’t store away your DC vibrator just yet. Think about how you can use it in your other operations to save time and improve efficiency year-round. At Cleveland Vibrator, we’re here to help you make the most of your equipment, season after season. 

If you have any questions or need additional assistance, don’t hesitate to contact us. Our team is always ready to help you find the perfect solution for your needs. 

Let’s work together to keep your operations running smoothly, no matter the season! 


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How To Choose Quality And Effective DC Vibrators For Your Salt Spreader

By Zach Church

As winter approaches, taking time to ensure that salt spreader you have on your truck is optimized to its fullest potential is essential to making quick work of the snow and ice heading your way. Whether you’re a seasoned pro or perhaps a first-time user, choosing the correct DC truck vibrator can make a huge difference in the performance of your equipment. 

Here are five important things to keep in mind: 

  1. KNOW YOUR HOPPER SIZE 

Begin by checking the size of your spreader hopper. Cleveland Vibrator’s line of DC truck vibrators come in several sizes so it’s important to select the one that best fits your needs. The MG-80 and its 80 pounds of vibratory force is a perfect choice for smaller tailgate spreaders. However, if you have a larger, slide-in V-Box spreader, you would be wise to opt for a heavy-duty solution like the MG-200 which boasts 200 pounds of force. In some V-Box applications when even more vibratory force is needed, one option is to mount two vibrators – one on each side of the spreader. 

PRO TIP: Product stickers and powder coating don’t mix well with harsh winter conditions so keep a written copy of the make/model of your spreader as well as the make/model of your truck vibrator handy so you can access that information easily in case you need to reference it later. 

  1. INSTALLATION MATTERS 

Proper installation is key to ensuring that your vibrator continues to function optimally. It’s always a good idea to keep the following things in mind when purchasing and installing a truck vibrator:  

  1. Use a steel backing plate to mount your vibrator. Not only will it extend the life of your spreader, but your actual vibrator will also last much longer.  
  1. When uninstalling an older vibrator from your hopper, be sure to inspect the area around the bolt holes to make sure the plastic isn’t cracked.   
  1. Although you want to make sure your mounting bolts are tight, be careful not to overtighten (See No. 2 above). A snug fit will help prevent wear and tear on your hopper. 

Installation is a good time to check anything/everything that might be happening behind the scenes on your hopper. When left unchecked, those little things can turn into big problems down the road. For more helpful installation steps and tips, click here for our handy vibrator instruction manual.  

  1. MAINTENANCE TIPS FOR LONGEVITY 

Extend the life of your vibrator by following these maintenance best practices: 

  • Avoid carrying the vibrator by the cable. 
  • Leave slack in the cable during mounting. 
  • Be cautious when pressure washing the hopper, avoiding direct water pressure on the vibrator. 
  • Handle the spreader with care, considering the presence of the vibrator during unloading. 
  • Tighten bolts securely to ensure the vibrator can perform its job effectively. 
  • Check the duty cycle in the vibrator’s manual to prevent prolonged operation. 
  • Make sure the vibrator has proper ventilation. Overheating a vibrator can cause internal motor component failure. 
  1. REACH OUT FOR ASSISTANCE 

When it’s time to replace your DC truck vibrator, it’s easy (and tempting) to simply copy and paste your previous order. But making sure you have the right equipment is critical and it never hurts to get a second opinion. If you find yourself in doubt about your selection – or if you have general questions about your unique needs, don’t hesitate to contact a member of our sales team. They’re available from 8 am to 5 pm Monday through Friday and can be reached by phone, email, or via a handy chat feature on our website. Simply provide your spreader model number and someone from our team will guide you toward the ideal solution for your needs. 

  1. WINTER DOESN’T LAST FOREVER 

Even though it’s hard to believe sometimes, winter won’t last forever and the good news is that Cleveland Vibrator’s line of DC truck vibrators aren’t exclusive to winter applications. If your company also handles any type of landscape work in warmer months, that same hopper is often used with grass seed, fertilizer, and other materials. And the same type of moisture issues that can wreak havoc on your ability to smoothly spread salt or ice melt can also severely limit your ability to smoothly spread those items.  

Beyond those areas, our expansive line of vibratory motors and equipment are utilized in mining, recycling, concrete and aggregates, food and pharmaceuticals, plastics, powders, foundry operations, and many others. You can explore their versatility and see photographs of them being used in real-life applications in the extensive application gallery found on our website.  The benefits of using vibration in manufacturing operations is endless – and well documented.  

In conclusion, selecting the right DC truck vibrator for your salt spreader is a straightforward yet essential task. By considering hopper size, following proper installation procedures, and adhering to good maintenance practices, you’ll ensure your equipment performs at its best when you need it the most. Choose wisely, operate carefully, and tackle the season with confidence. 

If you have any questions or need additional assistance, we’re always just a message or phone call away. 


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Derek Stake

The Engineering Perspective: How to Stop Fatigue Failure During Vibrator Installation

By Derek Stake

After reading some of our very informative blogs about vibration applications on hoppers, you probably learned that vibrators don’t damage equipment, wrong installations do. Those blogs described how critical it is to size the vibrator for your hopper applications and the importance of using a stitch weld to adhere the vibrator mount to the hopper wall. Now, I would like to provide some engineering support discussing why stitch welding is essential and further insight into how vibration works to improve material flow inside a hopper.

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Steve Chinn

Top 5 Reasons OEMs Should Switch to Uras Techno Vibratory Motors

By Steve Chinn

In 1978, we were approached by a company specializing in rotary electric motors: Uras Techno. Sharing our goal of providing vibratory units built to the highest quality standard with options to fit each customer’s unique application – we found our perfect match! Since then, we have been the exclusive USA stocking distributor of their rotary electric motors. Together, we have helped many now-happy customers make the switch from competing brands.

Stainless Steel, Vibratory Motor, Vibrating Motor, Food Grade, Rotary Electrics
Uras Techno Stainless Steel
Rotary Electric Motor

For example, a few months ago, an OEM (original equipment manufacturer) in the food industry was looking for an alternative vibrator for their feeder, which is used to transfer frozen fruit in their production process. The competing brand’s units had gaps in the design that were easily contaminated. This led to frequent downtime to clean the vibrators to avoid sanitary issues. Choosing to make the switch, they now experience less downtime thanks to their easy-to-clean Uras Techno stainless steel food-grade motors.

So, why should you take the leap and switch to Uras Techno?

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Mike Stratis

Top 5 Things NOT To Do When Installing an Industrial Vibrator

By Mike Stratis

Did you know properly installing your industrial vibrator can: Ensure you get the full benefits of optimizing your material flow? Prevent unnecessary downtime and damage to your equipment? Allow you to get the most bang for your buck when it comes to your ROI?

That’s why we have multiple blogs outlining what TO do when installing your industrial vibrator. This includes my previous blog, “The Importance of Proper Installation of Industrial Vibrators” or “Vibrators Don’t Damage Equipment, Wrong Installations Do” by Craig Macklin. However, in the hopes of saving you from future headaches, we need to address a very important subject: The Top 5 Things NOT To Do When Installing an Industrial Vibrator.

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Which Industrial Vibrator Works Best for Cold Temperature Applications?

By CVC Team

Previously, I wrote a blog about industrial vibrator options for hot temperature applications like transfer chutes in forging facilities or installations on cope & drags in a foundry. But what about those applications on the other end of the temperature spectrum?  

Let’s talk about those cold environment applications like outdoor installs on a silo, chute, or load-out spout in geographic locations that face frigid temps, hopper bottom trailers delivering goods when there’s snow on the ground, or within facilities that do not have climate control.  

When frigid temps are a factor, we lean towards supplying an electric vibrator option for material flow issues. Electric industrial vibrators do not require compressed airlines to operate, which is the biggest drawback when using pneumatic vibrators for these application environments. 

Between RE Rotary Electric Vibrators, CM Electromagnetic Vibrators, and DC Vibrators, plenty of voltage options, force outputs, and frequencies are available.  

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Craig Macklin

Is Improper Densification on Your Bulk Bag or Box Filler Costing You Money?

By Craig Macklin

When considering a Bulk Bag Filler or new Bag or Box Filling system, you will inevitably be presented with the option for densification.  Most typically, densification options from the filler or system manufacturers utilize industrial vibration under the container being filled to settle, compact, or densify the material.  As discussed in one of my previous blogs, the act of vibrating material to fit more in the container can be an excellent investment to reduce container and shipping costs and make bulk bags more stable and resilient to tipping during storage or transport. 

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Derek Stake

How to Save Cash in the Long Term: Protect Your Fabricated Vibratory Equipment

By Derek Stake

Great news! You decided to invest in customized fabricated vibratory equipment. Now it’s installed, working great, and you’re no longer dealing with costly, time-consuming material flow problems.  

What’s next? 

If you have worked with equipment in the past, you know that purchasing and installation is half of the battle. Whether you’re working with a vibratory feederscreenertable, or any of our vibratory equipment options, maintenance is crucial to protect your investment long term. That’s why our team of experts is here to make this process easy! We compiled the list below so you know what to inspect, how often to inspect it, and what type of damage to look for when conducting regular equipment checks.   

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Steve Chinn

Having Material Flow Problems?  Your Liner Could Be to Blame.

By Steve Chinn

Material flow problems are time-consuming, messy, expensive, and can even contribute to workplace hazards. The tricky part? Many problems can slow down your production processes, such as applying the wrong vibration force and frequency for the application, issues with the installation of the vibratory flow aid, and even the size and style of the liner applied to the inside of your bin, hopper, chute, or pipe. 

That was the case with a customer who wanted to apply vibration to their ¼” thick wall chutes for sand processing. Previously, they manually cleaned their chutes with a garden hoe leading to unnecessary employee injuries, equipment damage, and production downtime. Knowing they have liners installed, we asked three important questions: 

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Craig Macklin

5 Cool Industrial Vibrator Applications in 2020

By Craig Macklin

Industrial Vibrators and Vibratory Equipment can be used for so many different purposes that we never get bored working on customer inquiries to help them.  We get to work across dozens of industries with hundreds of material types and countless unique conditions, requirements, and problems.  So, it is fun to reflect on applications and problems we’ve solved near the end of a year.  This posting is just that, a moment of reflection and sharing.  Enjoy!! 

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