Cora Hochstedler

How to Successfully Install Your New HK Technologies’ Ultrasonic Sieving Conversion Kit and How It Will Benefit You

By Cora Hochstedler

Ultrasonic sieving is a productivity game changer and when installed properly, can increase your operation’s efficiency by as much as 10x.

Ultrasonic technology, which was first introduced in 1948, uses high frequency sound waves to produce vibration that can be applied directly to the screen mesh to relieve surface tension that also:

  • Eliminates screen blinding.
  • Disrupts electrostatic charges found in some materials.
  • Evenly distributes your material across the screen.
  • Improves throughput by as much as 10 times.

Through extensive testing and exhaustive product development, HK Technologies’ ultrasonic conversion kit stands out for several reasons.

How It Works:

HK’s Ultrasonic Conversion Kit attaches to most existing screeners or sieving machines via a screen frame, regardless of the manufacturer. This eliminates the need for an entirely new sieving system and unlike other ultrasonic options, our transducer does not actually come in contact with your screen mesh. This extends its lifecycle by removing hot spots and decreasing screen deterioration.

When you purchase an HK Ultrasonic Conversion Kit, you’ll receive a screen frame (along with an o-ring and two-channel gaskets, a clamp band, and finally the ultrasonic transducer and generator.

Installation:

To install, first disassemble your existing screener. Clean the area thoroughly and then rest the new HK screen frame on top of your fines discharge pan.

Next, use a clamp band around the lower flange to secure the screen frame. Replace your main rim and secure it with a second clamp band on the lower flange. All that’s left to do is attach the transducer to your screen frame and tighten it thoroughly.

Once the transducer and generator are connected, you’re ready to run your new ultrasonic sieve!

For additional instructions on how to install the Ultrasonic Sieve Conversion Kit, check out the video below:

What Our Ultrasonics Can Do for You:

  • HK Technologies’ Ultrasonic Conversion kit has a proven increased sieving rate between 3-10x. The type of material you are processing will determine the increased sieving rate and our team of professionals will work with you to discover the optimal mesh size for your material.

    If you have a damaged screen, we can help with that! Whether caused by an overzealous ultrasonic solution or perhaps a particularly harsh material, we can remesh your screen for you at a fraction of the cost of purchasing a new one.

    For more information about our remesh/rescreen services, click here.

  • Unlike other options available in the marketplace, our Ultrasonic Conversion kit has full multi-deck functionality while only using one ultrasonic generator. This allows you to apply ultrasonics to a tiered sieve or sifter without having to invest in an entirely new system.

  • Perhaps best of all, our ultrasonic conversion kit promotes a highly efficient process by using 100% of your screen surface. Watch the video below which demonstrates how titanium powder moves through a screen before and after ultrasonics are applied.

The ultrasonic charge disperses the material across the entire screen in short bursts. This accomplishes two things:

  1. Materials are no longer stuck around the edges of the screen.

  2. The integrity of the material is not compromised, as the ultrasonics are applied in bursts rather than continuous disruption. If you have a spherical material, it will maintain its’ shape. And if you have a material prone to electrostatic charge, the short bursts of energy will eliminate it.

To determine if ultrasonic technology is a good fit for your material and sieving process, we encourage you to send us material samples for testing. Once we have your material here on site, we’ll run them through our in-depth testing regimen to determine the best path forward.

Our team of sifting pros have more than 25 years of experience under their belt and are ready to walk you through the entire process. At the end of the day, our team is here to help you get the most out of your fine mesh screening equipment!


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Zach Church

How To Choose Quality And Effective DC Vibrators For Your Salt Spreader

By Zach Church

As winter approaches, taking time to ensure that salt spreader you have on your truck is optimized to its fullest potential is essential to making quick work of the snow and ice heading your way. Whether you’re a seasoned pro or perhaps a first-time user, choosing the correct DC truck vibrator can make a huge difference in the performance of your equipment. 

Here are five important things to keep in mind: 

  1. KNOW YOUR HOPPER SIZE 

Begin by checking the size of your spreader hopper. Cleveland Vibrator’s line of DC truck vibrators come in several sizes so it’s important to select the one that best fits your needs. The MG-80 and its 80 pounds of vibratory force is a perfect choice for smaller tailgate spreaders. However, if you have a larger, slide-in V-Box spreader, you would be wise to opt for a heavy-duty solution like the MG-200 which boasts 200 pounds of force. In some V-Box applications when even more vibratory force is needed, one option is to mount two vibrators – one on each side of the spreader. 

PRO TIP: Product stickers and powder coating don’t mix well with harsh winter conditions so keep a written copy of the make/model of your spreader as well as the make/model of your truck vibrator handy so you can access that information easily in case you need to reference it later. 

  1. INSTALLATION MATTERS 

Proper installation is key to ensuring that your vibrator continues to function optimally. It’s always a good idea to keep the following things in mind when purchasing and installing a truck vibrator:  

  1. Use a steel backing plate to mount your vibrator. Not only will it extend the life of your spreader, but your actual vibrator will also last much longer.  
  1. When uninstalling an older vibrator from your hopper, be sure to inspect the area around the bolt holes to make sure the plastic isn’t cracked.   
  1. Although you want to make sure your mounting bolts are tight, be careful not to overtighten (See No. 2 above). A snug fit will help prevent wear and tear on your hopper. 

Installation is a good time to check anything/everything that might be happening behind the scenes on your hopper. When left unchecked, those little things can turn into big problems down the road. For more helpful installation steps and tips, click here for our handy vibrator instruction manual.  

  1. MAINTENANCE TIPS FOR LONGEVITY 

Extend the life of your vibrator by following these maintenance best practices: 

  • Avoid carrying the vibrator by the cable. 
  • Leave slack in the cable during mounting. 
  • Be cautious when pressure washing the hopper, avoiding direct water pressure on the vibrator. 
  • Handle the spreader with care, considering the presence of the vibrator during unloading. 
  • Tighten bolts securely to ensure the vibrator can perform its job effectively. 
  • Check the duty cycle in the vibrator’s manual to prevent prolonged operation. 
  • Make sure the vibrator has proper ventilation. Overheating a vibrator can cause internal motor component failure. 
  1. REACH OUT FOR ASSISTANCE 

When it’s time to replace your DC truck vibrator, it’s easy (and tempting) to simply copy and paste your previous order. But making sure you have the right equipment is critical and it never hurts to get a second opinion. If you find yourself in doubt about your selection – or if you have general questions about your unique needs, don’t hesitate to contact a member of our sales team. They’re available from 8 am to 5 pm Monday through Friday and can be reached by phone, email, or via a handy chat feature on our website. Simply provide your spreader model number and someone from our team will guide you toward the ideal solution for your needs. 

  1. WINTER DOESN’T LAST FOREVER 

Even though it’s hard to believe sometimes, winter won’t last forever and the good news is that Cleveland Vibrator’s line of DC truck vibrators aren’t exclusive to winter applications. If your company also handles any type of landscape work in warmer months, that same hopper is often used with grass seed, fertilizer, and other materials. And the same type of moisture issues that can wreak havoc on your ability to smoothly spread salt or ice melt can also severely limit your ability to smoothly spread those items.  

Beyond those areas, our expansive line of vibratory motors and equipment are utilized in mining, recycling, concrete and aggregates, food and pharmaceuticals, plastics, powders, foundry operations, and many others. You can explore their versatility and see photographs of them being used in real-life applications in the extensive application gallery found on our website.  The benefits of using vibration in manufacturing operations is endless – and well documented.  

In conclusion, selecting the right DC truck vibrator for your salt spreader is a straightforward yet essential task. By considering hopper size, following proper installation procedures, and adhering to good maintenance practices, you’ll ensure your equipment performs at its best when you need it the most. Choose wisely, operate carefully, and tackle the season with confidence. 

If you have any questions or need additional assistance, we’re always just a message or phone call away. 


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Mike Stratis

MG Electric Truck & Trailer Vibrator: How To Quickly & Safely Unload Material

By Mike Stratis

If you are in the truck and trailer industry servicing dry bulk materials, you know how much of a headache unloading materials like grain products, DDG, aggregates, and road salt can be when it sticks to the inside of your end dump or hopper bottom trailer. So, to ease the stress of these material flow problems, The Cleveland Vibrator Company introduced our 12 VDC electric-powered vibrators, the MG Truck and Trailer Vibrators, which are designed to handle tough material flow challenges and eliminate sticking material for any load size.

DC Vibrator, MG Vibrator, Truck and Trailer, Truck and Trailer Vibrator, Trailer Vibrator, Electric Vibrator, electric vibrating motor
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Katy Sabo

The Ultimate Powder Sieving Solution: High-Energy Screeners That Save Time & Money

By Katy Sabo

Advanced powder screening technology needs are increasing for high-energy sieving screeners, calling for smaller particle sizes with stricter specification requirements. Industries that work with dense materials, such as 3D printing or additive manufacturing, need precise control over particle size for production. This contributes to maintaining the desired quality and consistency of the powder material.

The problem with high-density materials is their tendency to blind the screen deck when using traditional ultrasonic sieving solutions. Other screens deblinding solutions like sliders or ball tray decks don’t provide the efficiency to keep operations running smoothly.

The VertaBrute Series by HK Technologies is a cutting-edge powder sieving solution that provides numerous advantages to tackle these screen blinding challenges in your powder processing.

Boost productivity and cut costs and downtime in operations.

Simple design elements, such as quick screen changeover, keep powder processing operations moving. A screen frame securely holds a loose wire mesh cloth above a fixed wire mesh, eliminating the use of any adhesives on the screen deck. Operators can store a variety of screen mesh sizes in-house and can switch out the loose mesh screen at any time, providing the ultimate flexibility in powder processing.

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Katy Sabo

Reliable DC Vibrators Boost Profits for Snow & Ice Removal

By Katy Sabo

Operators waste valuable time manually freeing clumped rock salt out of their spreaders when an automated solution, like DC Vibrators, is available.

Over 70% of U.S. roads are located in snowy regions that experience more than 5 inches of snowfall yearly.

The national average snow removal costs and salt application for private homeowners/business entities were approximately $150/service date. Snow Plowing Forum suggests it typically takes to plow an average driveway is 10-15 minutes. *It should be noted that these numbers can fluctuate based on geographic location, weather severity factors, and individual location needs.

If we took a quick look at theoretical numbers, it would indicate that snow and ice removal businesses could make ~$720/hr. (~12.5 minutes/service x $150). What if one or two minutes per service were used to promote the flow of salt from the spreader hopper manually? This could result in a profit loss between 8% to 19% per hour, the worst-case scenario.

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Jeff Hochadel

Ultrasonic Sieving Spotlight: What You Need to Know

By Jeff Hochadel

Are you experiencing any delays in your fine mesh screening processes? Do you find that your materials get clogged in the mesh of your screen deck? Finding a solution to roadblocks can be difficult. Ultrasonic Vibratory Sieving Systems can assist in making this process easier. Let’s dive deeper into them and learn more about what they can do for your production.

What is an Ultrasonic Sieving System?

A simple description of Ultrasonics is that they are high-frequency vibrations that go through screen mesh to relieve surface tension. By applying Ultrasonics, you can improve the throughput of materials up to 10x. You may also experience a boost in productivity when used with your vibratory sieve.

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Jeff Hochadel

Here’s the Nitty Gritty on Remeshing Your Old, Worn Out Fine Mesh Screen

By Jeff Hochadel

As a manufacturer of vibratory and ultrasonic screening systems, screen wear is a huge issue for any fine mesh equipment. One frequently asked question we get from customers is, “How often should I replace my screen or mesh frame?” That can be a complicated question to answer since there are many variables to consider, including:

  1. What type of material are you screening?
  2. How often and how long do you run your screening equipment?
  3. What mesh are you using? i.e., How fine is the mesh or micron size?
  4. Are you running your screener with ultrasonics?
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Craig Macklin

Introducing Fastfeed Corporation: How Can Automation Solve Part Handling Problems and Save Money?

By Craig Macklin

When I was young(er), I remember hearing that robots would replace everyone’s jobs.  Almost immediately I thought:

It seems like a good job will be building robots.

Who is Fastfeed Corporation?

Due to The Cleveland Vibrator Company’s recent acquisition of Fastfeed Corporation, I am proud to realize that childhood dream! Fastfeed Corporation is a manufacturer of unique automation systems for high volume and high-speed applications in assembly, sorting, and packaging. Coming at a time when the unemployment rate in the U.S.A. is at ~4%, it is critical to high volume manufacturers to eliminate reliance on humans to handle repetitive functions on production lines.

That’s where the automation offered by Fastfeed comes into play. As a result of streamlining applications in assembly lines, sorting lines, and packaging stations, opportunities for automation can be easily identified and achieved.

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Derek Stake

The Engineering Perspective: How to Stop Fatigue Failure During Vibrator Installation

By Derek Stake

After reading some of our very informative blogs about vibration applications on hoppers, you probably learned that vibrators don’t damage equipment, wrong installations do. Those blogs described how critical it is to size the vibrator for your hopper applications and the importance of using a stitch weld to adhere the vibrator mount to the hopper wall. Now, I would like to provide some engineering support discussing why stitch welding is essential and further insight into how vibration works to improve material flow inside a hopper.

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Fine Mesh Equipment: How to Automate Your Sifting Process in the Cannabis Industry

By CVC Team

The cannabis industry has many applications in which fine mesh screening can increase the quality of the cannabis product and the efficiency of the production process. We’ve worked with many customers with differing goals for their wet sifting, dry sifting, or sizing applications. During this time, we’ve found that many potential solutions automate cannabis sifting and optimize the production process.

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